Bayi Iron and Steel Co., Ltd. introduces 105 'Baoluo' robots, taking a solid step forward in smart manufacturing

Baosteel Group Xinjiang Bayi Iron and Steel Co., Ltd. is located in Urumqi Economic and Technological Development Zone (Toutunhe District). The company actively responded to Baowu Group’s “Ten Thousand Names of Baoluo” employment plan. At present, the company has introduced 105 "Baoluo" robots. These robots are responsible for grabbing, cutting, collecting, conveying, coding and other tasks, providing intelligent manufacturing support for cold rolling, hot rolling and other production lines

Every year, the benefits of automatic sampling robots increase by more than 1 million yuan

Recently, on the 3500mm wide and thick plate production line of Xinjiang Bayi Iron and Steel Co., Ltd., the first domestic full-process automatic sampling robot that integrates multiple systems such as grabbing, cutting, and conveying has been put into use, and is being debugged. Production operation phase

The automatic sampling robot adopts a visual recognition system and can automatically grab samples and process them into small samples through laser cutting. Subsequently, the laser marking machine will automatically mark the sample. Then, the AGV car will automatically send the sample to the laboratory. In this way, the tasks of grabbing, cutting, collecting and conveying are all completed by robots, replacing the sampling, handling, processing and sample preparation work that originally required manual labor. This method effectively improves operating efficiency, reduces employee labor intensity, and eliminates safety hazards

Staff of Baosteel Group Xinjiang Bayi Iron and Steel Co., Ltd. are operating robots for production work

"The use of these robots not only reduces the labor intensity and risk factors of on-site workers, but also improves efficiency and saves costs. After the automatic sampling robot was put into use, the cutting loss of fixed-length shears was reduced by 100mm, and the yield rate was increased. 0.28%. It can increase benefits by more than 1 million yuan every year." Guo Yong, a first-level electrical expert from the Digital Intelligence Office of Baosteel Group Xinjiang Bayi Iron and Steel Co., Ltd., said excitedly as he looked at the newly put into use robots on the production line

Robots participate in the entire steel production process

In addition to the automatic sampling robot, in the cold rolling production workshop of Bayi Steel Company, robot arms are spray-coding steel coils.

Guo Yong introduced that in the past, coding of steel coils was done manually by hand. This method was heavy in workload, low in efficiency, inaccurate in coding, and had a poor on-site operating environment. The new robot can realize automatic coding, which solves the problems of high cost and low efficiency, meets the high-tempo and high-intensity production needs, and greatly improves work efficiency

At present, robots have participated in the entire steel production process of Bayi Iron and Steel Co., Ltd., from steelmaking production to inspection and sample delivery inspection, all are completed by robots.

According to reports, Bayi Iron and Steel Co., Ltd. plans to fully promote the "Baoluo" robot employment plan in 2023. This year, they plan to put into use 151 "Boluo" robots to further accelerate the intelligentization, less manpower and unmanned production of the production site to replace 3D positions. Currently, 105 "Baoluo" robots are providing services on various production lines to provide support for smart steel manufacturing. Robots are part of Bayi Steel’s smart manufacturing. At present, Bayan Iron and Steel Company has implemented a number of smart manufacturing projects, including fully automatic sampling of materials entering the factory, automation of the bale casting area of ​​the 120-ton continuous caster, wireless control of GK1C locomotives of the Ministry of Logistics and Railway Transport, and product distribution for metal products companies. Automatic sorting of steel bars in the factory and access to the compaction advancement control center. The implementation of these projects has improved efficiency, effectiveness and safety, making smart manufacturing a force that promotes the high-quality development of the steel industry

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